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1963-1972 Chevrolet C10 Advanced ⏱️ 8-10 hours

C10 Pickup Wilwood Disc Brake Conversion

🛠️ Parts You'll Need

Wilwood Front Disc Brake Kit for C10 (140-11018) View on Amazon →
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OTC Ball Joint Separator Tool View on Amazon →
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Wilwood Rear Disc Brake Kit for C10 (140-11387) View on Amazon →
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Wilwood Aluminum Tandem Master Cylinder (260-15096) View on Amazon →
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Mityvac Pneumatic Brake Bleeder (MV6840) View on Amazon →
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Four-Wheel Disc Brake Conversion for 1963-1972 C10 Pickup

Factory drum brakes on a loaded C10 are a liability. This Wilwood conversion gives you modern stopping power—critical if you actually use your truck.

Why Disc Brakes on a Classic Truck?

Drums fade when hot. Discs don't. If you tow anything, haul anything, or drive in traffic, you need disc brakes.

What You're Installing

This is a complete four-corner disc brake kit: front spindles, rear brackets, calipers, rotors, master cylinder, and all hardware.

Front disc kit: [Wilwood Front Disc Brake Kit for C10 (140-11018)](https://www.amazon.com/dp/B001MA0QZK?tag=rusttoroad-20)

Step 1: Remove Front Drums

Jack up the front, support with stands. Remove wheels. The drums should slide off—if stuck, hit the back side with a dead blow hammer. Unbolt the backing plate.

Step 2: Install Wilwood Front Spindles

The kit includes replacement spindles. Remove the old spindle (upper and lower ball joints). This is the hardest part—ball joint nuts are torqued to 100 ft-lbs and rusted solid.

Make it easier: [OTC Ball Joint Separator Tool](https://www.amazon.com/dp/B0002STSKQ?tag=rusttoroad-20)

Step 3: Mount Front Rotors & Calipers

Bolt the new spindles in place. Slide the rotors onto the spindle studs. Mount the calipers with the supplied brackets and bolts. Torque spindle nuts to 120 ft-lbs.

Step 4: Rear Brake Installation

Remove rear drums and backing plates. The Wilwood rear kit bolts to the factory axle flanges using a bracket. Mount the caliper, install the rotor, and route the brake line.

Rear disc kit: [Wilwood Rear Disc Brake Kit for C10 (140-11387)](https://www.amazon.com/dp/B001MA0R3W?tag=rusttoroad-20)

Step 5: Master Cylinder Upgrade

Your factory single-reservoir master cylinder won't work with four-wheel discs. You need a dual-reservoir tandem master with a proportioning valve.

Master cylinder: [Wilwood Aluminum Tandem Master Cylinder (260-15096)](https://www.amazon.com/dp/B001MA0TIC?tag=rusttoroad-20)

Step 6: Brake Lines

Replace all four brake lines with stainless steel braided lines. They're included in the kit. Stainless lines don't expand under pressure like rubber lines—better pedal feel.

Step 7: Bleed the System

Start at the right rear wheel (furthest from the master cylinder), then left rear, right front, left front. Use a vacuum bleeder or have a helper pump the pedal while you open the bleeder valve.

Vacuum bleeder: [Mityvac Pneumatic Brake Bleeder (MV6840)](https://www.amazon.com/dp/B000NPR33E?tag=rusttoroad-20)

Step 8: Break-In Period

New brakes need to bed in. Make 30-40 gradual stops from 30 mph without coming to a complete stop. This transfers pad material to the rotors. Don't slam on the brakes for the first 200 miles.

Cost Breakdown

- Front brake kit: ~$1,200 - Rear brake kit: ~$950 - Master cylinder: ~$160 - Brake bleeder tool: ~$60 - Stainless lines (if not included): ~$120

Total: $2,490 in parts. Worth every dollar when you're hauling a trailer downhill.

Common Issues

Soft pedal after bleeding: Air in the system. Re-bleed starting at the rear. Make sure the master cylinder reservoir never goes below half-full during bleeding.

Brakes pull to one side: One caliper might be sticking. Check for even pad wear on both sides. Rebuild or replace the sticking caliper.

Final Notes

This is a weekend project if everything goes smoothly. Two weekends if you hit rust issues. The result is a C10 that stops like a modern truck—critical if you daily drive it.

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